Custom electronics packaging
Custom electronics packaging for tech and gadget brands.
Custom electronics packaging for phones, accessories and gadgets: rigid lid-and-base boxes from 50 with EVA foam inserts cut to your product, hang tab boxes for retail pegs, and mailers from 250 and shipping boxes for transit. Drop and crush testing is available before the full run.
Custom dielines · Free 3D mockup before you pay · Free US shipping
- AI-to-print studio includedAI concepts rebuilt onto exact dielines + 3D mockup
- Drop and crush testingPackaging tests, quoted per product
- No die or plate chargesZero setup fees + 10% off your first custom order
- Free US shippingTo all 50 states · worldwide DDP shipping available
What is custom electronics packaging?
Custom electronics packaging is structural paperboard, rigid board, and corrugated packaging engineered by CubitPack with precision-routed EVA or EPE foam inserts, retail hang tabs, and barcode-ready panels to protect consumer devices, audio gear, chargers, and accessories from store pegs to parcel delivery.
What brands order
Custom packaging electronics brands order most
Most electronics brands start with these. Each is made to your size with your logo, and one account manager quotes them together.
- 01
Device boxes
Rigid lid-and-base boxes for premium devices
From 50Get a quoteSee device boxes - 02
Foam inserts
EVA cut to the shape of your product
Get a quoteSee foam inserts - 03
Shipping foam
Lighter EPE foam for transit protection
Get a quoteSee shipping foam - 04
Hang tab boxes
For retail pegs and hooks
From 1,000Get a quoteSee hang tab boxes - 05
Accessory boxes
Card boxes for cables, chargers and cases
From 1,000Get a quoteSee accessory boxes - 06
Shipping boxes
Printed corrugated cartons
Get a quoteSee shipping boxes
How it works
Request a quote for your custom electronics packaging
Tell us what you're packing and how many. Your dedicated account manager prepares pricing for each quantity.
- 01
Tell us what you’re packing
Pick your box, bag or label, enter a rough size and up to 3 quantities — or drop in an AI design.
- 02
Compare custom pricing
Your dedicated account manager prepares tailored pricing for each quantity tier you picked.
- 03
Dieline & 3D mockup, free
Our studio prepares print-ready artwork on your exact dieline and sends a 3D mockup. Nothing prints until you approve.
- 04
Printed & shipped free
Produced in 10–14 business days (4–5 day rush available) and delivered free to all 50 US states.
Not sure what you need? or see how ordering works.
13 products
All custom electronics packaging
Pick a product to get a quote right here, or open its page for sizes, styles and materials.
Boxes 8
Custom Electronics Boxes
Custom printed electronics boxes with foam or card inserts from 1,000 units.
From 1,000Custom Phone Case Boxes
Custom printed phone case boxes with windows, Euro hang tabs and stepped inserts from 1,000 units.
From 1,000Custom Earbud Boxes
Custom printed earbud boxes from 1,000 units with two-tier charging case inserts and hang tabs.
From 1,000Custom Charger Boxes
Custom printed charger boxes for GaN bricks, wall adapters and wireless pads from 1,000 units.
From 1,000Custom Cable Boxes
Custom printed cable boxes with Euro hang tabs, connector windows and spool inserts from 1,000 units.
From 1,000Custom Power Bank Boxes
Custom printed power bank boxes for 5,000 to 27,000 mAh battery packs from 1,000 units.
From 1,000Custom Smart Watch Boxes
Custom printed smart watch and fitness tracker boxes with puck & band trays from 1,000 units.
From 1,000Custom Gadget Boxes
Custom printed gadget boxes with contoured foam or card trays from 1,000 units.
From 1,000
Labels & stickers 2
Custom Product Labels
Custom product labels printed on rolls or sheets for jars, bottles, cans, pouches and tins.
From 500Custom QR Code Stickers
Custom QR code stickers printed for fast phone scanning on rolls, sheets or singles from 500 pieces.
From 500
Bags, inserts & extras 3
Custom EVA Foam Inserts
Custom die-cut EVA foam inserts for rigid boxes, perfume, jewelry, cosmetics and electronics.
Custom EPE Foam Inserts
Custom die-cut EPE closed-cell polyethylene foam inserts for electronics, glass and tools.
Custom Box Inserts
Custom die-cut box inserts in card, corrugated, EVA foam, EPE foam and honeycomb.
Compare
Compare electronics packaging options
What each one is for and where it starts. Every row has its own quote.
| Packaging | Best for | Starts at | Quote |
|---|---|---|---|
| Device boxes | Rigid lid-and-base boxes for premium devices | From 50 | Get a quote |
| Foam inserts | EVA cut to the shape of your product | Confirmed with your quote | Get a quote |
| Shipping foam | Lighter EPE foam for transit protection | Confirmed with your quote | Get a quote |
| Hang tab boxes | For retail pegs and hooks | From 1,000 | Get a quote |
| Accessory boxes | Card boxes for cables, chargers and cases | From 1,000 | Get a quote |
| Shipping boxes | Printed corrugated cartons | Confirmed with your quote | Get a quote |
How to choose
How to choose custom electronics packaging
Four questions decide the box, the board and the finish. Not sure? Send what you know and we suggest the rest.
Is this a flagship electronic device or a lightweight retail accessory?
Smartwatches, wireless earbuds, smart home hubs, and handheld hardware use two-piece rigid lid-and-base boxes (from 50 units) with a slow-release telescope lid and a custom EVA foam cradle. Cables, charging bricks, adapters, and phone cases use folding paperboard cartons or hang tab boxes (from 1,000 units) engineered for compact shelf and pegboard display.
Should you choose EVA foam, EPE foam, or a paperboard insert?
Choose dense, smooth-cell EVA foam when the insert sits at the top of a rigid unboxing presentation and needs crisp die-cut edges around a device. Choose lighter, closed-cell EPE foam to cushion heavier electronics, power supplies, and multi-unit kits against drop impacts inside corrugated shipping cartons. Choose folded paperboard dividers for lightweight cables, earbuds, and manuals.
How will customers buy the product — on retail store pegs or through parcel shipping?
For retail hooks and pegboards, hang tab boxes, five-panel hanger cartons, and header card boxes keep packages hanging straight without tearing the top flap. For direct-to-consumer parcel orders, pair your primary device box with an E-flute corrugated mailer (from 250 units) or a printed shipping box fitted with EPE transit cushioning.
Does your device ship with a charging cable, wall adapter, and user guide?
We engineer two-tier interior layouts so accessories never scratch the screen or aluminum housing: the top EVA foam or card tray presents the hero device at box opening, while a recessed lower compartment or thumb-notch card divider holds the charging cable, adapter, and quick-start booklet underneath.
What regulatory, battery, and barcode marks need space on the outer box?
Small wireless devices often place FCC Part 15 compliance text and FCC ID numbers on the outer carton, lithium-ion products shipped by parcel need clear panel areas for PHMSA battery handling marks, coin-battery products require CPSC warning panels, and retail SKUs need high-contrast GS1 UPC-A and serial/IMEI label zones.
| Electronics SKU | Recommended Packaging | Insert & Protection | Finish & Detail | Minimum |
|---|---|---|---|---|
| Flagship devices, earbuds & smartwatches | Two-piece rigid lid-and-base box | Die-cut EVA foam cradle + lower cable well | Soft-touch lamination + spot UV or debossing | From 50 |
| Retail cables, chargers & phone cases | Hang tab box or five-panel hanger carton | Folded paperboard tray or retention collar | Matte lamination + reinforced euro-slot hang tab | From 1,000 |
| Power banks, adapters & small gadgets | Folding paperboard electronics box | Multi-cavity card insert + manual slot | Scuff-resistant matte print + serial label zone | From 1,000 |
| DTC hardware starter kits & replacements | Corrugated mailer box | Custom EPE or EVA foam tray | Two-sided exterior and interior brand print | From 250 |
| Bulk devices & heavy tech hardware | Printed corrugated shipping box | Shock-absorbing EPE end caps or foam pad | Durable corrugated board + handling marks | Quote per size |
Box styles
Which box style works best for electronic devices and tech accessories?
| Box style | Best tech category | Retail vs DTC fit | Insert pairing |
|---|---|---|---|
| Straight tuck end | Chargers, cables, adapters & dongles | Retail shelf & online | Folded card cradle |
| Hang tab box | Phone cases, earbuds, screen protectors | Retail pegboard hooks | Card tray or window |
| Tray and sleeve | TWS earbuds, portable SSDs, smart trackers | Retail & DTC unboxing | EVA foam or 2-tier tray |
| Auto lock bottom | Heavy power banks, speakers, smart plugs | Retail shelf & fulfillment | Corrugated or card base |
| Corrugated mailer | Smart home hubs, routers, webcam kits | DTC parcel & starter kits | Multi-cavity E-flute divider |
| Two-piece / rigid | Flagship headphones, smart watches, VR gear | Premium retail & gifting | Die-cut EVA foam + lift ribbon |
Ready to quote your electronics packaging?
Send a rough idea: a product, a size and up to 3 quantities to compare.
What to get right
What electronics packaging needs to get right
A snug foam fit
EVA holds the product firmly and looks clean when opened; EPE is lighter for shipping.
Tested before the run
Drop and crush testing before the full order, on request.
A prototype first
A physical prototype, priced per product, to check the fit before production.
Ready for retail pegs
Hang tab, five panel hanger and header card boxes.
Rules and labeling
Electronics packaging requirements
What the packaging may need to show or meet. The wording on your packaging stays yours; we print it as you send it.
- 01
FCC Part 15 Radio Frequency Device Labeling (47 CFR § 15.19)
Under 47 CFR 15.19, digital and wireless devices (Bluetooth, Wi-Fi, and RF hardware) must display FCC compliance statements and identifiers; when a device is too compact to fit legible text on its housing or uses an electronic display label, FCC rules require the compliance statement and FCC ID to be printed on the outer packaging. eCFR — 47 CFR § 15.19 FCC Labeling Requirements
- 02
PHMSA / U.S. DOT Lithium Battery Packaging & Marks (49 CFR § 173.185)
Under 49 CFR 173.185, standalone lithium-ion power banks and electronics packed with or containing lithium batteries must use strong rigid outer packaging with non-conductive inner cavities that prevent movement, short circuits, and accidental activation, plus clear panel space for the standardized UN3480/UN3481 Lithium Battery Mark when required. eCFR — 49 CFR § 173.185 Lithium Cells and Batteries
- 03
CPSC Reese's Law Button Cell & Coin Battery Warnings (16 CFR Part 1263)
Under 16 CFR Part 1263 (incorporating ANSI/UL 4200A), consumer electronics that contain or use button cell or coin batteries — such as smart trackers, key fobs, and mini remotes — must display standardized ingestion-hazard warnings and safety pictograms on the principal display panel of the retail box. CPSC — Button Cell and Coin Battery Business Guidance (16 CFR Part 1263)
- 04
ISTA 3A Parcel Transit Simulation & GS1 Barcoding
Packaged electronics shipped through parcel networks face multi-angle drops, vibration, and stack compression modeled by ISTA Procedure 3A, while retail chains and 3PL warehouses require scannable GS1 UPC-A barcodes paired with dedicated serial number or IMEI label zones on the outer carton. ISTA — Test Procedures (ISTA 3A Parcel Delivery Simulation)
Ideas
Custom electronics packaging ideas
Example designs for made-up brands, to show what each option looks like.
Two-tier rigid box with EVA device cradle
Pair a matte two-piece rigid lid-and-base box with a velvet-smooth EVA foam top tray cut to the exact contour of your device, plus a recessed lower compartment underneath for the USB-C cable, adapter, and manual.
Peg-ready hang tab carton for cables and cases
Use a folding paperboard hang tab box with an integrated euro-slot hanger and a crisp front graphics panel so charging cables, adapters, and phone cases hang straight on retail store pegs without curling.
Soft-touch matte lid with gloss spot UV silhouette
Wrap a dark rigid or paperboard electronics box in fingerprint-resistant soft-touch lamination and apply raised gloss spot UV over the product outline and brand mark for a clean, tactile shelf presence.
Transit-tested corrugated kit with EPE foam
Protect heavier hardware, routers, or multi-piece creator kits inside a printed corrugated shipping box or mailer fitted with lightweight, shock-absorbing EPE foam blocks and a QR sticker linking to digital setup.
How we work
How we make custom electronics packaging
- 01
Send your device dimensions or CAD file
Share the length, width, height, and weight of your device and accessories — or send 3D CAD / physical samples — along with your target quantity and whether you need retail peg or parcel transit protection.
- 02
Dieline & multi-cavity insert engineering
We engineer the outer box dieline and custom EVA, EPE, or paperboard insert cavities so your device, cable, and manual sit level without rattling, with free artwork setup on the flat template.
- 03
Physical prototype & optional drop testing
Review a free 3D digital proof or order a physical prototype (priced per product) to verify lid friction and cavity fit; we can also drop- and crush-test your packaging before the full production run.
- 04
Production & US delivery
Standard production runs 10 to 12 business days after proof approval (with rush 6 to 8 business days available), delivered across the US with free shipping and optional warehousing and fulfillment.
Materials and finishes
Materials and finishes for electronics packaging
Kraft, recycled board and FSC paper are available on request.
Materials
All materialsFinishes
All finishesPantone colors, guaranteed
Send your Pantone codes and we print to them. If a Pantone color is clearly off, we reprint it.
How Pantone printing worksWhy CubitPack
Why electronics brands choose CubitPack.
- 1-on-1
Dedicated account manager
Work with one packaging specialist from sizing and dielines through proof approval and delivery.
- Free
AI & custom design studio
Bring print-ready files, a rough logo, or an AI-generated box idea — we rebuild every element onto your exact dieline for free.
- 3D
Approve before you pay
Review a high-detail 3D mockup and flat digital proof of every panel, flap and finish before paying a cent.
- 10–14
Business days to deliver
Counted from proof approval and payment, with free shipping across all 50 states. Rush orders ship in 4–5 days.
Our promises, in writing
- Reprint or refund. If we get it wrong, tell us within 14 days with photos and you choose.
- Pantone guaranteed. If a Pantone color is clearly off, we reprint it.
- Damaged in transit. We reprint the damaged units free and handle the carrier claim.
- Cancel free. Any time before you approve your proof, with a full refund.
Help
Help from your first idea to the finished box
Free design help
We check your artwork, draw a dieline at your exact size and make print-ready files.
Get design helpPrint your AI design
Made your design with AI? We fix the file, fit it on the dieline and show a 3D mockup.
Print my AI designFree consultation
Not sure what your electronics line needs? A packaging specialist walks you through styles, materials and quantities.
Book a consultationSample kit
Board and finish swatches, sample boxes, labels and bags, so you can feel the options before you order.
About the sample kitAlso for electronics brands: Prototypes
Guides
Guides for electronics packaging
How do you size custom EVA foam inserts and pinch-fit cavities for your box?
Read the guideEPE foam vs EVA foam vs cardboard box inserts: which should you choose?
Read the guide
How do I design multi-cavity inserts and spec panels for custom electronics boxes?
Read the guideEVA foam vs EPE foam vs PU sponge box inserts: which foam fits your product?
Read the guideHow do I size custom EPE foam inserts and pick the right cushion thickness?
Read the guide
What size electronics box do I need for devices, cables and manuals?
Read the guideAt a glance
Custom electronics packaging at a glance
- What we make for electronics brands
- Rigid boxes, foam inserts and hang tab boxes
- Minimums
- Device boxes from 50 · Hang tab boxes from 1,000
- Turnaround
- 10–14 business days after proof approval and payment; rush 4–5 days at an extra cost
- Before you pay
- A digital proof and a 3D mockup
- Materials
- Corrugated board, Card and paperboard, Rigid board
- Certifications
- FSC paper, food-safe materials and ISO 9001 production on request, through partner facilities
- Shipping
- Free to all 50 states; worldwide with duties and taxes included
FAQ
Custom electronics packaging questions
Can you test the packaging?
Yes. We can drop- and crush-test your packaging before the full run; ask with your quote.
What insert protects a device?
EVA foam holds the product firmly and looks clean when opened; EPE foam is lighter and suits shipping protection.
Do you make boxes that hang?
Yes: hang tab, five panel hanger and header card boxes.
Can I get a prototype of my electronics box?
Yes. A physical prototype is priced per product and lets you check the fit before production.
How do you organize a device, charging cable, and manual inside one box?
We build two-tier interiors: a top EVA foam or paperboard tray holds the main device flush at opening, and a recessed compartment or divider underneath stores the charging cable, power adapter, and quick-start booklet.
What are the minimum order quantities for electronics packaging?
Two-piece rigid device boxes start at 50 units, corrugated mailers start at 250 units, product and QR code labels start at 500 units, and folding paperboard accessory or hang tab boxes start at 1,000 units.
Can you leave unvarnished or matte zones for serial number, IMEI, and FCC labels?
Yes. We lay out dedicated barcode, FCC ID, and serial/IMEI label zones on the bottom or back panel and keep those areas free of heavy UV gloss or texture so thermal-transfer and adhesive labels scan cleanly. We support brands searching for tech accessory boxes, electronics rigid boxes, custom cable and charger boxes, electronic device retail packaging, hang tab boxes for electronics, consumer tech unboxing packaging, protective gadget and audio packaging, smart device retail shelf packaging and wholesale electronics brand packaging.
Sources
Sources for this page
- eCFR — 47 CFR § 15.19 FCC Radio Frequency Device Labeling Requirements: FCC Part 15 outer packaging compliance statement and FCC ID rules when devices are compact or use e-labeling.
- eCFR — 49 CFR § 173.185 U.S. DOT / PHMSA Lithium Cells and Batteries: Short-circuit immobilization, rigid outer packaging, and UN3480/UN3481 lithium battery marking requirements.
- CPSC — Button Cell and Coin Battery Safety Standard (Reese's Law, 16 CFR Part 1263): Principal display panel warning statements and child-resistant packaging rules for coin-battery electronics.
- ISTA — Procedure 3A Packaged-Products for Parcel Delivery System Shipment: Drop, vibration, and compression testing benchmarks for parcel-shipped consumer electronics.
- GS1 US — UPC-A Retail Barcodes & Serialized Identification: Retail barcode placement, quiet zones, and serialized product label layout on electronics cartons.
Other industries
Custom packaging for other industries
Get started
Tell us about your electronics packaging.
Bring a rough size, a logo, or an AI concept. One dedicated account manager guides your custom packaging from dieline and 3D proof to delivery.