Custom structural packaging design and inserts

Yes. Send your product’s dimensions, weight, and how many pieces go inside one box. We design a folded card, EVA foam, or EPE foam insert around your items and match it to the outer box.

Yes. You get a free digital proof and a 3D mockup before you pay, and you can order a physical prototype priced per product to test the exact product fit in your hand.

Card inserts are die-cut and folded from paperboard or corrugated board and can be printed to match your box. EVA foam is dense and smooth for presentation sets and rigid boxes, while EPE foam is lighter and built to absorb shocks for fragile or heavy items in shipping.

For simple bottles, jars, or rectangular items, accurate measurements and photos are usually enough to start the 3D mockup. For irregular shapes or multi-piece sets, sending a sample item or ordering a physical fit prototype lets you confirm the cavity fit before production.

Ask with your quote. Tell us what goes inside the box, how many pieces sit together, and your order quantity, and your account manager will confirm the details with your quote.

Yes. When you choose a paperboard or card insert, our free design help covers setting up your artwork on both the outer box dieline and the inner insert tray, with a 3D mockup before you pay.

Yes. We can drop- and crush-test your boxes before the full production run and adjust the board or the insert if needed; ask for testing with your quote. Whether you need custom packaging structural design, engineered box inserts, custom EVA and EPE foam inserts, custom cardboard box inserts, custom box shape design or fragile product insert engineering, your account manager coordinates every step.