Custom apparel packaging

Custom apparel packaging for clothing and fashion brands.

Custom apparel packaging for clothing, shoes and accessories: mailer boxes printed inside and out from 250, rigid shoe and gift boxes from 50, poly mailers and shopping bags, and the extras that make the unboxing: tissue paper, seal stickers from 500 and thank you cards.

  • Mailer boxes from 250
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Custom dielines · Free 3D mockup before you pay · Free US shipping

Fieldnote apparel packaging: a closed navy mailer, a paper shopping bag, a poly mailer and a two-piece garment box
Studio render of example brands
  • AI-to-print studio includedAI concepts rebuilt onto exact dielines + 3D mockup
  • See it before you payA digital proof and a 3D mockup
  • No die or plate chargesZero setup fees + 10% off your first custom order
  • Free US shippingTo all 50 states · worldwide DDP shipping available
In short

What is custom apparel packaging?

Custom apparel packaging is coordinated shipping, retail, and unboxing packaging—corrugated mailer boxes, poly mailers, rigid shoe and gift boxes, folding garment cartons, paper shopping bags, printed tissue paper, and seal stickers—sized to folded clothing, footwear, and accessories. CubitPack produces custom apparel packaging from 50 rigid boxes, 250 mailers, 500 stickers, and 1,000 folding cartons, with free dielines, a 3D mockup, and a Pantone color guarantee.

Open Fieldnote navy apparel mailer box with white tissue paper, seal sticker, and thank you card

What brands order

Custom packaging apparel brands order most

Most apparel brands start with these. Each is made to your size with your logo, and one account manager quotes them together.

  1. 01

    Mailer boxes

    Printed inside and out, shipped on their own

    From 250Get a quoteSee mailer boxes
  2. 02

    Apparel boxes

    Boxes for folded clothing and gift sets

    From 250Get a quoteSee apparel boxes
  3. 03

    Poly mailers

    Light mailers for soft goods

    Get a quoteSee poly mailers
  4. 04

    Shopping bags

    Paper bags with handles for the store

    Get a quoteSee shopping bags
  5. 05

    Tissue paper

    Printed in one or two Pantone colors or full color

    Get a quoteSee tissue paper
  6. 06

    Seal stickers

    Close the tissue with your logo

    Get a quoteSee seal stickers

How it works

Request a quote for your custom apparel packaging

Tell us what you're packing and how many. Your dedicated account manager prepares pricing for each quantity.

  1. 01

    Tell us what you’re packing

    Pick your box, bag or label, enter a rough size and up to 3 quantities — or drop in an AI design.

  2. 02

    Compare custom pricing

    Your dedicated account manager prepares tailored pricing for each quantity tier you picked.

  3. 03

    Dieline & 3D mockup, free

    Our studio prepares print-ready artwork on your exact dieline and sends a 3D mockup. Nothing prints until you approve.

  4. 04

    Printed & shipped free

    Produced in 10–14 business days (4–5 day rush available) and delivered free to all 50 US states.

Not sure what you need? or see how ordering works.

23 products

All custom apparel packaging

Pick a product to get a quote right here, or open its page for sizes, styles and materials.

Clothing 7

Shoes and accessories 6

Labels & stickers 3

Bags, inserts & extras 7

Compare

Compare apparel packaging options

What each one is for and where it starts. Every row has its own quote.

Custom apparel packaging compared
PackagingBest forStarts atQuote
Mailer boxesPrinted inside and out, shipped on their ownFrom 250Get a quote
Apparel boxesBoxes for folded clothing and gift setsFrom 250Get a quote
Poly mailersLight mailers for soft goodsConfirmed with your quoteGet a quote
Shopping bagsPaper bags with handles for the storeConfirmed with your quoteGet a quote
Tissue paperPrinted in one or two Pantone colors or full colorConfirmed with your quoteGet a quote
Seal stickersClose the tissue with your logoConfirmed with your quoteGet a quote

How to choose

How to choose custom apparel packaging

Four questions decide the box, the board and the finish. Not sure? Send what you know and we suggest the rest.

Are you shipping a soft single garment or a structured multi-piece order?

Single T-shirts, joggers, swimwear, and knitwear ship lightest in tear-resistant poly mailers. Multi-garment orders, structured jackets, hats, and gift orders hold their press and presentation in an E-flute corrugated roll-end mailer box.

How do you keep parcel dimensional weight low on apparel boxes?

Size the mailer footprint to your standard fold board (such as 10 × 8 in for tees or 14 × 11 in for hoodies) and step the depth in 1 to 2 inch increments so you never pay parcel carriers for empty air.

Are you packaging smaller items like socks, ties, belts, lingerie, or sunglasses?

Use 16 to 20 pt paperboard folding cartons, belly bands, or drawer sleeves for retail shelves, then pack multi-item online orders inside a branded mailer box or poly mailer.

Do you sell footwear, hats, or luxury gift sets in boutiques or online?

Choose 1.5 to 2 mm rigid lid-and-base shoe boxes or magnetic closure gift boxes from 50 pieces, paired with custom rope-handle paper shopping bags for in-store checkout and pop-ups.

How do you keep brand colors identical across boxes, bags, tissue, and stickers?

Specify your Pantone code once. We match ink drawdowns across corrugated mailers, laminated shopping bags, tissue paper, and seal stickers under our Pantone color guarantee.

Choosing custom apparel packaging
Garment or accessoryRecommended formatBoard or film specTypical minimum
Single T-shirt, joggers, swimwearCustom printed poly mailer + tissue & seal sticker2.5–3 mil co-extruded poly film with peel-and-seal stripQuoted to size
Hoodie, knitwear, multi-garment DTC orderRoll-end tuck-front mailer box printed inside & outE-flute (1/16 in) or B-flute (1/8 in) corrugated boardFrom 250
Socks, lingerie, ties, belts, scarvesFolding garment carton, sleeve, or hang-tab box16–20 pt SBS or kraft paperboard with matte or soft-touch finishFrom 1,000
Footwear, hats, luxury gift setsTwo-piece lid-and-base or magnetic closure rigid box1.5–2 mm chipboard wrapped in printed matte or textured paperFrom 50
Boutique checkout & pop-up retailCustom paper shopping bag + printed tissue paperHeavy laminated kraft or art paper with cotton rope handlesQuoted to size

Request a Quote

Box styles

Which apparel box style fits my clothing line?

Which apparel box style fits my clothing line?
Box styleBest garment applicationsShips alone in mail?Storage footprint
Roll-end tuck-front mailerDTC clothing orders, streetwear drops, denim and fleeceYes, corrugated boardShips and stores flat
Two-piece lid and base boxDepartment store gifts, dress shirts, robes and sweatersNeeds outer bag or shipperFolding pops up; rigid sets up
Straight tuck end cartonRetail shelf tees, basics, activewear and hosieryPack in master cartonShips flat, fast hand pack
Magnetic closure rigid boxBridal wear, cashmere knitwear and VIP press kitsPack in outer mailerPre-assembled rigid wall
Collapsible rigid boxOuterwear, blazers and luxury gifts in compact storagePack in outer mailerFolds flat, adhesive corners
Drawer slide boxSilk blouses, knitwear sets and accessory bundlesPack in outer mailerTwo-part rigid or card tray

Ready to quote your apparel packaging?

Send a rough idea: a product, a size and up to 3 quantities to compare.

Request a Quote

What to get right

What apparel packaging needs to get right

An unboxing worth filming

Inside printing, tissue and a seal sticker turn a mailer into a gift.

Box or poly mailer

A mailer box protects folded or boxed items; a poly mailer is lighter for soft goods. Many brands use both.

A thank you in the box

Printed thank you and insert cards for returns, care and reorder notes.

Shoes and gifts

Rigid lid-and-base and magnetic boxes from 50.

Rules and labeling

Apparel packaging requirements

What the packaging may need to show or meet. The wording on your packaging stays yours; we print it as you send it.

  1. 01

    FTC textile fiber, RN & care disclosures on sealed retail cartons (16 CFR Parts 303 & 423)

    Under the FTC Textile Act and Care Labeling Rule, apparel must state fiber percentages by weight, business name or RN number, country of origin, and care instructions. When a sealed retail carton or pouch covers the garment tag at point of sale, fiber content, RN/company identity, and country of origin must also appear on the outer package or show through a window. FTC — Labeling Requirements Under the Textile and Wool Acts (16 CFR Part 303 & Part 423)

  2. 02

    Permanent tracking labels on children's apparel packaging (CPSIA Section 103)

    Under Section 103 of the Consumer Product Safety Improvement Act, clothing and accessories intended for children 12 and younger must carry permanent tracking information on both the product and its retail packaging, stating the manufacturer or private labeler name, production location and date, and batch or run number. CPSC — Tracking Label Requirement for Children's Products

  3. 03

    Parcel drop, vibration & compression protection (ISTA 3A)

    Corrugated apparel mailers and outer footwear shippers should be engineered around ISTA Procedure 3A drop, vibration, and compression conditions so shoe boxes, hats, sunglasses, and folded garments arrive without crushed corners. ISTA — Procedure 3A Parcel Delivery System Shipment

  4. 04

    Recyclable paperboard & recycled poly mailer claims (16 CFR Part 260)

    Under the FTC Green Guides, environmental claims on fashion packaging—such as curbside-recyclable corrugated mailers and kraft bags or post-consumer recycled content in poly mailers—must be backed by supplier documentation and clearly qualify store drop-off film recycling versus curbside paper recycling. FTC — Environmental Marketing Claims (Green Guides, 16 CFR Part 260)

Ideas

Custom apparel packaging ideas

Example designs for made-up brands, to show what each option looks like.

  • Inside-printed Fieldnote apparel mailer box with branded tissue paper and seal sticker

    Inside-printed mailer with tissue and seal sticker

    An E-flute corrugated mailer box printed in matte brand color outside with a contrasting pattern inside the lid, wrapping the folded garment in custom tissue closed by a logo sticker.

  • Fieldnote navy rigid magnetic closure shoe and gift box

    Rigid magnetic shoe and accessory gift box

    A 2 mm wrapped chipboard box with a hidden magnetic flap closure and grosgrain ribbon pull tab for footwear, hats, belts, and VIP press or gift kits.

  • Fieldnote navy poly mailer with dual peel-and-seal adhesive strips for easy returns

    Dual-peel poly mailer for easy exchanges

    A lightweight tear-resistant poly mailer with two parallel adhesive strips and a tear perforation so online clothing shoppers can reuse the same bag for size exchanges.

  • Fieldnote navy paper shopping bag and matching two-piece garment box set

    Boutique shopping bag and two-piece garment box

    A matte-laminated paper shopping bag with braided cotton rope handles paired with a telescoping lid-and-base garment box for flagship stores and seasonal trunks.

How we work

How we make custom apparel packaging

  1. 01

    Send your fold dimensions or garment list

    Share your folded shirt, hoodie, or shoe dimensions and order quantities. Your dedicated account manager recommends the right mailer, rigid box, poly mailer, and tissue specs.

  2. 02

    Free custom dielines and 3D unboxing mockup

    Our structural team builds exact dielines for your outer mailer, garment box, shopping bag, tissue, and sticker, then renders a 3D mockup showing outside and inside print.

  3. 03

    Physical sample for fold and transit fit

    Approve digital proofs or order a physical sample to test garment fold height, tissue wrap, seal sticker adhesion, and parcel drop performance before full production.

  4. 04

    Coordinated production and free US delivery

    Boxes, bags, tissue, and stickers are produced in our manufacturing partner's certified facility with a Pantone color guarantee and delivered across the US in 10–12 business days standard (6–8 rush).

Materials and finishes

Materials and finishes for apparel packaging

Kraft, recycled board and FSC paper are available on request.

Materials

All materials

Finishes

All finishes

Printing

Pantone colors, guaranteed

Send your Pantone codes and we print to them. If a Pantone color is clearly off, we reprint it.

How Pantone printing works

Why CubitPack

Why apparel brands choose CubitPack.

  • 1-on-1

    Dedicated account manager

    Work with one packaging specialist from sizing and dielines through proof approval and delivery.

  • Free

    AI & custom design studio

    Bring print-ready files, a rough logo, or an AI-generated box idea — we rebuild every element onto your exact dieline for free.

  • 3D

    Approve before you pay

    Review a high-detail 3D mockup and flat digital proof of every panel, flap and finish before paying a cent.

  • 10–14

    Business days to deliver

    Counted from proof approval and payment, with free shipping across all 50 states. Rush orders ship in 4–5 days.

Our promises, in writing

  • Reprint or refund. If we get it wrong, tell us within 14 days with photos and you choose.
  • Pantone guaranteed. If a Pantone color is clearly off, we reprint it.
  • Damaged in transit. We reprint the damaged units free and handle the carrier claim.
  • Cancel free. Any time before you approve your proof, with a full refund.

At a glance

Custom apparel packaging at a glance

What we make for apparel brands
Mailers, poly mailers, shoe boxes and tissue
Minimums
Mailer boxes from 250
Turnaround
10–14 business days after proof approval and payment; rush 4–5 days at an extra cost
Before you pay
A digital proof and a 3D mockup
Materials
Corrugated board, Card and paperboard, Rigid board, Kraft board, Recycled board
Certifications
FSC paper, food-safe materials and ISO 9001 production on request, through partner facilities
Shipping
Free to all 50 states; worldwide with duties and taxes included

FAQ

Custom apparel packaging questions

Mailer box or poly mailer?

A mailer box protects folded or boxed items and feels like a gift; a poly mailer is lighter for soft goods that can bend. Many brands use both: poly mailers for single T-shirts or leggings, and corrugated mailers for multi-item orders, outerwear, hats, and gift orders.

Can you print inside the mailer?

Yes. Inside printing adds a pattern, brand manifesto, or care message customers see the moment they lift the lid, turning a shipping box into a gift unboxing without adding an extra outer carton.

Do you make tissue paper with my logo?

Yes, printed in one or two Pantone colors or full color on lightweight wrapping tissue, paired with matching round or die-cut seal stickers from 500 pieces.

What is the minimum for apparel mailer boxes?

Mailer boxes and corrugated apparel boxes start at 250 pieces, rigid shoe and gift boxes start at 50, seal stickers start at 500, and folding paperboard cartons start at 1,000. The unit price drops as you order more.

What size mailer box fits a folded T-shirt versus a hoodie?

A single folded T-shirt or dress shirt typically fits a 10 × 8 × 2 in or 11 × 8.5 × 2 in mailer, while a heavyweight hoodie or multi-item outfit usually takes a 14 × 11 × 3 in or 15 × 12 × 4 in mailer. We build custom dielines to your exact fold board.

When does apparel retail packaging need FTC fiber and origin disclosures on the outside?

Under the FTC Textile Act (16 CFR Part 303), if a garment such as socks, underwear, hosiery, or a boxed dress shirt is sold in a sealed retail carton that prevents shoppers from inspecting the sewn-in label before buying, the outer carton must display fiber percentages, your RN or company name, and country of origin.

Can I order mailer boxes, poly mailers, tissue paper, and stickers together?

Yes. One account manager quotes and coordinates your corrugated mailers, poly mailers, shopping bags, printed tissue paper, seal stickers, and thank you cards together so your navy, black, or custom Pantone shade matches across every piece. We support brands searching for custom clothing packaging, packaging for clothing brands, custom fashion brand packaging, wholesale garment packaging, boutique apparel packaging solutions, branded clothing mailers and boxes, custom streetwear brand packaging, luxury fashion retail packaging, apparel unboxing packaging sets and ecommerce clothing brand packaging.

Sources

Sources for this page

  1. FTC — Threading Your Way Through the Labeling Requirements Under the Textile and Wool Acts (16 CFR Part 303 & Care Labeling Rule 16 CFR Part 423): Fiber content, RN/company identity, country of origin, and care disclosures when retail apparel boxes obscure garment labels
  2. CPSC — Tracking Label Requirement for Children's Products (CPSIA Section 103): Permanent tracking label disclosures on children's clothing and baby apparel packaging
  3. ISTA — Procedure 3A Packaged-Products for Parcel Delivery System Shipment: Parcel drop, vibration, and compression testing benchmarks for apparel mailers and boxed footwear
  4. FTC — Guides for the Use of Environmental Marketing Claims (Green Guides, 16 CFR Part 260): Qualifying recyclable corrugated/kraft claims and post-consumer recycled poly mailer claims

Get started

Tell us about your apparel packaging.

Bring a rough size, a logo, or an AI concept. One dedicated account manager guides your custom packaging from dieline and 3D proof to delivery.