- Swimwear boxes are compact folding cartons, sliding drawer boxes, pillow boxes or mailers sized for bikinis, one-pieces and boardshorts.
- CubitPack produces paperboard swimwear cartons from 1,000 boxes, corrugated mailers from 250, and rigid boxes from 50.
- Orders ship in 10 to 14 business days (rush 4 to 5), and design help, cutting dies, plates and US delivery are free.
- Pantone ink matching is guaranteed, and you approve a digital proof and 3D mockup before paying.
Custom Swimwear Boxes
Custom swimwear boxes printed with your resort or surf brand logo for two-piece bikinis, one-piece swimsuits, molded-cup tops, boardshorts and cover-ups. Order paperboard swimwear cartons from 1,000 boxes, corrugated mailers from 250, or rigid gift boxes from 50. We make them in 10 to 14 business days (rush in 4 to 5) with free design help, no die fees, free US shipping, and a 3D mockup before payment.
What are custom swimwear boxes?
Custom swimwear boxes are compact paperboard cartons, sliding sleeve-and-tray boxes, curved pillow boxes or corrugated mailers engineered to hold slick nylon-spandex swimsuits, structured bikini cups and quick-dry boardshorts in place. Because elastane and Lycra fabrics are slippery and springy, swimwear quickly unravels inside oversized bags, while molded foam bra cups and underwire tops suffer permanent dents if crushed flat in transit. Surf shops, hotel pool boutiques and department stores use straight-tuck cartons with hang tabs, windowed boardshort boxes or pop-up pillow boxes for neat shelf and peg display, while direct-to-consumer bikini brands ship in compact corrugated mailers or rigid drawer boxes lined with custom tissue paper. At CubitPack, custom swimwear boxes start at 1,000 folding cartons, 250 corrugated mailers and 50 rigid boxes, produced in 10 to 14 business days with free design help, zero die charges and free shipping across all 50 states.
Swimwear boxes facts
- Minimum
- 1,000 cartons · 250 mailers · 50 rigid
- Turnaround
- 10–14 business days
- Rush
- 4–5 days, quoted
- Materials
- White card, kraft, corrugated, rigid board, recycled
- Printing
- CMYK, Pantone, inside printing, white ink on kraft
- Finishes
- Matte, gloss, soft-touch, foil stamping, emboss, deboss, spot UV
- Add-ons
- Hang tabs, windows, ribbon pulls, tissue paper, magnetic closures
- Shipping
- Free to all 50 states
- Proofs
- Free digital proof and 3D mockup before payment
Which swimwear box style fits my suits and sales channel?
| Box style | Best swimwear application | Protects molded bikini cups? | Retail or mail ready? | Minimum order |
|---|---|---|---|---|
| Straight tuck end carton | Two-piece bikinis, one-pieces, rashguards and boardshorts | Yes, at 2 to 2.5 in depth | Retail shelf; mail in poly bag | 1,000 boxes |
| Tray and sleeve drawer box | Boutique bikini sets, resort capsules and mix-and-match pairs | Rigid walls shield foam cups | Boutique shelf or outer mailer | 1,000 card / 50 rigid |
| Pillow box | String triangle bikinis, swim briefs and tanning accessories | For unpadded soft-cup suits | Impulse counter & resort tables | 1,000 boxes |
| Hang tab box | Surf shop boardshorts, youth goggles/swim sets and UV shirts | Flat carton for folded trunks | Hangs on retail peg hooks | 1,000 boxes |
| Roll-end tuck-front mailer | DTC online bikini orders and multi-suit try-on shipments | Yes, fluted crush protection | Mails directly via USPS / UPS | 250 boxes |
| Magnetic closure rigid box | Bridal honeymoon swim kits, sarong bundles and VIP PR drops | Maximum rigid cup protection | Pack in outer shipping carton | 50 boxes |
Not sure which style fits?
Request a Quote →What size swimwear box do I need?
We cut every swimwear box to your exact inside length × width × height in inches with no die charges. Size unpadded suits by their folded rectangle, and size molded-cup or underwire bikinis around the dome height of nested bra cups so the foam never creases. Whether you are comparing bikini packaging boxes, custom swimsuit boxes, printed swimwear cartons, swim trunk retail boxes or luxury resortwear gift boxes, we size the template to your exact container.
| Inside size (in) | Typically fits | Popular style |
|---|---|---|
| 6 × 5 × 1.5 in | One string triangle bikini set, men's swim brief or rolled youth rashguard | Pillow box or straight tuck carton |
| 8 × 6 × 2 in | One unpadded two-piece bikini set, bralette swim top with bottoms, or soft-cup one-piece | Straight tuck carton, drawer box or mailer |
| 9 × 7 × 2.5 in | One molded-cup, push-up or underwire bikini set (cups nested together) plus bottoms | Tray and sleeve box, two-piece or mailer |
| 9.5 × 7 × 2 in | One pair of folded men's quick-dry boardshorts, volley swim trunks or UPF 50 sun shirt | Hang tab carton or straight tuck end |
| 10 × 8 × 2.5 in | One structured one-piece swimsuit paired with a matching mesh sarong or beach kimono | Roll-end mailer or two-piece box |
| 11.5 × 9 × 3 in | Resort vacation bundle (two swimsuits, sarong wrap and sunglasses pouch) or PR kit | Corrugated mailer or magnetic rigid box |
Suggested inside size: 6 × 5 × 1.5 in
A starting point. Your account manager confirms the size with you before the proof.
Quote this size →Know your product's size? Work out the inside box size with our free box size calculator.
Have your inside dimensions ready? Request pricing across up to 3 quantities.
Request a Quote →How do I choose swimwear boxes?
- Check for molded cups or underwireUnpadded bikinis fold flat into 1.5 to 2 in depths; molded foam cups need 2.5 to 3 in so they never dent.
- Keep the footprint compactSlick nylon-spandex slides out of loose folds, so size length and width snugly around the suit.
- Match structure to retail vs DTCPick folding cartons or hang-tab boxes for surf shops and resort racks, or corrugated mailers for online orders.
- Seal board against coastal humidityAdd matte, gloss or soft-touch lamination so boxes stay crisp in humid beach towns and hotel boutiques.
- Cushion metal rings and slidersWrap swimsuits in acid-free tissue paper so metal tortoiseshell or gold rings never snag delicate Lycra.
- Upload artwork or an AI designSend vector files, use free design help, or bring an AI pattern for a free custom dieline and 3D mockup.
What are swimwear boxes made of?
Which finishes can swimwear boxes have?
Which add-ons can I get?
Swimwear boxes specifications
| Spec | Options |
|---|---|
| Box styles | Straight tuck cartons, tray-and-sleeve drawer boxes, pillow boxes, hang-tab boxes, mailers, rigid boxes |
| Board options | White card / paperboard, kraft, corrugated, rigid board, recycled |
| Board caliper & flute | Card (paperboard), kraft, E-flute or B-flute corrugated matched to product weight |
| Printing | Full-color CMYK, Pantone match guaranteed, inside printing, white ink on kraft |
| Finishes | Matte, gloss, soft-touch lamination, foil stamping, emboss, deboss, spot UV |
| Add-ons | Ribbon pulls, hang tabs, windows, tissue paper, magnets |
| Size range | Custom inside L × W × H to order; min/max limits |
| Minimums | 1,000 folding cartons · 250 mailers · 50 rigid boxes; delivered ±5% |
| Proofs & samples | Free digital proof and 3D mockup before payment; $50 sample kit |
| Turnaround & shipping | 10–14 business days (rush 4–5 days); free shipping across all 50 states |
Ready to quote your swimwear boxes? Compare up to 3 quantities with a free 3D mockup.
Request a Quote →What do swimwear and resort brands pack in custom swimwear boxes?
A minimalist triangle bikini weighs barely 4 ounces and folds into the palm of your hand, while an underwire one-piece or a pair of men's boardshorts needs a wider, deeper structure. Tell us which swim pieces you sell and whether they hang in surf shops or ship direct to shoppers, and we match the box to your line.
Swimwear boxes design ideas
Example designs with made-up brands. Your packaging is made to your design.
What are the most common custom swimwear box mistakes?
Most swimwear packaging problems come from crushing molded bra cups or letting slick elastane slide inside an oversized box. Check these five. When specifying branded swimwear boxes, wholesale swimwear boxes, bulk custom swimwear boxes, personalized swimwear boxes and custom size swimwear boxes, avoid these common production mistakes
- Crushing a molded-cup or underwire bikini top into a flat 1.5-inch box, leaving permanent creases in the foam.
- Packing a tiny string bikini inside a wide shirt box where the slippery nylon-spandex unrolls into a tangle.
- Leaving uncoated paperboard cartons in humid coastal surf shops without matte, gloss or soft-touch lamination.
- Letting metal swim rings, clasps or underwire tips rub directly against delicate Lycra without a tissue wrap.
- Mailing a thin paperboard pillow box or drawer box through USPS without an outer poly mailer or corrugated box.
Chat with a designer now
Share your logo, a sketch or an AI image. We'll rebuild every element cleanly onto your box dieline and send a 3D mockup, free.
Made your design with AI?
Generated a concept in Google Gemini, ChatGPT, Claude or Midjourney? Send us your AI image: we rebuild every element onto your box dieline and show you a 3D mockup before you pay, free.Custom vs stock swimwear boxes: which is better?
| Stock (plain) | Custom from CubitPack | |
|---|---|---|
| Slick fabric & cup fit | Generic boxes where Lycra slides around or foam cups get crushed | Sized snugly to your folded bikini, nested cup height or boardshorts |
| Resort & coastal branding | Plain white or brown board needing stick-on labels | Full CMYK or Pantone print inside and out with foil or spot UV |
| Minimum order | Fixed warehouse bundles in limited sizes | 1,000 folding cartons, 250 mailers, or 50 rigid boxes |
| Turnaround | Unprinted boxes ship from stock | 10–14 business days to order, or 4–5 business days rush |
| Design & dielines | Self-serve only, no structural help | Free design help, free custom dieline, proof and 3D mockup |
Get custom swimwear boxes sized to your product, with a free 3D mockup before you pay.
Request a Quote →Are swimwear boxes safe and sustainable?
Humidity-resistant laminations
Matte, gloss or soft-touch lamination seals paperboard against damp coastal air and poolside boutique humidity.Recycled and kraft board for eco-swim
Pair regenerated nylon and recycled polyester swimwear with recycled board or unbleached kraft.FSC paper and ISO 9001 production
FSC-certified paper stocks and ISO 9001 partner facility production are available on request.How do I order custom swimwear boxes?
Tell us what you need
Size, quantities or AI conceptCompare volume pricing
Dedicated account managerApprove your proof
Digital proof + 3D mockupMade and shipped
Free to all 50 statesHow much do custom swimwear boxes cost?
The price depends on four things, and every custom quote is free.
Compact footprint
Small 6 × 5 × 1.5 in or 8 × 6 × 2 in bikini boxes use very little board per unitBox construction
Straight-tuck cartons cost least at 1,000+ units; drawer boxes and mailers add structureOrder quantity
Unit price drops sharply at 1,000, 2,500 and 5,000 boxesFinishes & add-ons
Ribbon pulls, foil stamping, windows and soft-touch film add finishing stepsBecause swimwear folds so compactly, an 8 × 6 × 2 in carton or mailer has a small sheet footprint and ships under 8 ounces via USPS Ground Advantage. Standardize on one box size for both tops and bottoms sold as sets, or use a single neutral outer box with tropical inside printing. First orders get 10% off, we beat written US competitor quotes for identical specs, and quotes arrive in 5-7 minutes. Buyers ordering two-piece bikinis swimwear boxes can compare up to three quantities in one quote.
10% off your first order.
Request a Quote →What do I need to send for a quote?
- The product and how many you need
- The inside size, or what goes in it
- A style, or ask us to suggest one
- Your logo or artwork (an AI image is fine)
- Pantone codes, if you have them
- Delivery ZIP code and the date you need it
Can I see a sample first?
Sample kit
Board and finish swatches, sample boxes, labels and bags. Credited to your first order.Digital proof + 3D mockup
See it before you payPrinted sample
Of your own designHow does shipping work?
- Free shipping to all 50 states
- Worldwide with DDP prices: duties and taxes included
- Blind and split shipping
- Damaged in transit? We reprint the damaged units free
Why brands choose CubitPack
Dedicated specialist
One account manager from quote to deliveryPantone guaranteed
Clearly off? We reprintReprint or refund
If we get it wrong, you chooseBBB accredited
A US business you can checkSwimwear boxes questions
What size box do I need for a bikini or one-piece swimsuit?
An unpadded string bikini fits a compact 6 × 5 × 1.5 in pillow box or tuck carton, while a standard two-piece bikini set or soft-cup one-piece fits an 8 × 6 × 2 in box. If the bikini top has molded foam cups or underwire, use a 9 × 7 × 2.5 in box.
What is the minimum order quantity for custom swimwear boxes?
Minimums depend on the structure you pick: paperboard folding cartons (straight tuck, pillow, hang tab, or card drawer boxes) start at 1,000 units, corrugated e-commerce mailers start at 250 units, and rigid gift boxes start at 50 units.
How do I stop molded bikini cups from creasing in the mail?
Fold one molded bra cup inside the other so they form a single dome, tuck a crumpled ball of custom tissue paper or the folded bikini bottoms underneath the dome to support its curve, and pack it in a 2.5-inch deep corrugated mailer or drawer box.
Can I ship swimwear folding cartons directly through the mail?
Thin paperboard folding cartons, pillow boxes and sliding drawer boxes are designed for retail shelves or to slip inside a waterproof poly mailer for postage. If you want the box to travel through USPS without an outer bag, choose a corrugated roll-end mailer (from 250 units).
Can you add a hang tab or window for surf shops and resort boutiques?
Yes. We can integrate a folding hang tab into the top panel of a straight-tuck carton for pegboard display, and die-cut an open feeler window or clear film window so shoppers can see the swim print and touch the fabric.
How do I keep slippery nylon-spandex swimsuits from sliding inside the box?
Size the interior length and width snugly to your folded suit (such as 8 × 6 × 2 inches) and wrap the garment in a sheet of custom tissue paper fastened with a logo seal sticker. That keeps slick elastane folds tidy from warehouse to unboxing.
How long does production take for custom printed swimwear boxes?
Standard production takes 10 to 14 business days after you approve your digital proof and complete payment. If you are preparing for a resort trade show, spring break launch or summer drop, rush production in 4 to 5 business days is quoted per order.
Can you match my exact tropical or neon swimwear Pantone colors?
Yes. Share the Pantone (PMS) color numbers from your swimwear print, hangtag or hygienic liner sticker. CubitPack guarantees Pantone color matching on custom boxes and reprints free if a printed Pantone shade is clearly off from the approved spec.
Are there extra charges for custom cutting dies, windows or printing plates?
No. CubitPack never charges die or plate fees, even if you request a custom drawer dimension, an integrated hang tab or a wave-shaped front window. Free design help and free shipping across all 50 states are also included.
Can I see a 3D mockup or physical sample before full production?
Every order includes a free 2D dieline proof and 3D mockup before you pay. You can also order our $50 sample kit to feel board thicknesses and laminations, or request a paid printed sample of your swimwear box credited toward your order.
Still have a question? Ask a packaging specialist.
Request a Quote →Swimwear boxes terms, explained
- Cup nesting
- Tucking one molded bikini cup inside the other with tissue underneath so the foam dome cannot flatten
- Tray and sleeve
- A two-part box where an inner tray slides out from an outer printed sleeve like a drawer
- Pillow box
- A curved one-piece paperboard pouch box that pops open when the end flaps fold in
- Hang tab carton
- A retail folding carton with a slotted top tab that hangs on surf-shop and boutique peg hooks
- Soft-touch lamination
- A velvety matte film coating that resists coastal humidity and feels like matte Lycra
- Feeler cutout
- An open die-cut window on a boardshort or rashguard carton that lets shoppers touch the fabric
More for your apparel packaging
Learn more
Get your swimwear boxes price
One dedicated account manager prepares pricing across up to 3 quantities.
- Free design & AI-to-print studio + 3D mockup
- No die or plate charges · 4–5 day rush available
- Free shipping to all 50 states
- 10% off your first order
- Reprint or refund if we get it wrong
Every CubitPack fact on this page (minimums, turnaround, board options, finishes and guarantees) comes from our published product specifications and was checked by a packaging specialist. Swimwear and boardshort sizes are starting benchmarks confirmed on your dieline before proofing. Spot something wrong? Tell us and we fix it. Tell us if something looks wrong.
Sources
What changed
- October 22, 2026: First published.
- October 22, 2026: Updated specifications, terminology, and verified source links.