- High-barrier pouches sized for single-serve sachets, capsule refills, 30-serving greens and 1 lb to 5 lb protein powders.
- Available with powder-resistant zippers, laser tear notches, rounded corners and food-contact inner liners on request.
- Minimums depend on the product and are confirmed with your quote; production takes 10 to 14 business days with 4 to 5 day rush.
- Includes free custom dielines, digital proofs and 3D mockups before payment, plus free shipping across all 50 US states.
Custom Supplement Pouches
Custom supplement pouches printed with your wellness branding for 30-serving greens blends, 1 lb and 2 lb protein powders, daily vitamin capsule refills and single-serve electrolyte sachets. Minimums depend on the product; we confirm yours with your quote. Standard production takes 10 to 14 business days (rush in 4 to 5), with free design help and free 50-state shipping.
What are custom supplement pouches?
Custom supplement pouches are multi-layer flexible barrier bags printed with your nutrition brand artwork and heat-sealed to protect dietary powders, capsules, softgels, gummies and hydration sticks from moisture vapor, oxygen and UV light. Fine hygroscopic ingredients such as citrulline, greens blends, collagen peptides and probiotic powders rapidly absorb room humidity and harden into solid bricks if packed in low-barrier film, while dusty whey particles can clog standard zipper grooves after the first scoop. Purpose-built nutraceutical pouches pair aluminum or metallized inner barriers with wide mouths for hand scooping, powder-guard reclosable zippers and flat back panels sized for legible Supplement Facts tables. Minimums depend on the product; we confirm yours with your quote. At CubitPack, custom supplement pouches take 10 to 14 business days (4 to 5 days rush), with free design help, no plate fees and free US shipping.
Supplement pouches facts
- Minimum
- Confirmed with quote
- Turnaround
- 10-14 business days
- Rush
- 4-5 business days, quoted
- Pouch styles
- Stand-up doypack, flat-bottom box pouch, 3-side-seal sachet
- Closures
- Powder-guard zipper, press-to-close zipper, tear notch, hang hole
- Printing
- Full color (CMYK), Pantone, white ink underbase
- Finishes
- Matte, soft-touch, gloss, foil stamping, spot UV
- Inner liner
- Food-contact barrier sealant layer on request
- Shipping
- Free to all 50 states
Should I choose a stand-up pouch, a flat-bottom protein bag or a 3-side-seal sachet?
| Pouch style | How it stands & seals | Best supplement format | Closure & scooping features |
|---|---|---|---|
| Stand-up pouch (doypack) | Oval bottom gusset expands when filled so the bag stands upright | 8 oz to 16 oz greens, collagen, pre-workout and capsule refills | Wide mouth with powder-guard zipper and tear notches |
| Flat-bottom box pouch | Five flat panels with sealed corners that sit square like a tub | 1 lb, 2 lb and 5 lb whey isolate and plant protein powders | Top zipper or pocket zipper; flat back for Supplement Facts |
| Flat 3-side-seal sachet | Pillow packet sealed on three edges with no bottom gusset | 5 g to 30 g single-serve electrolytes and daily pill packs | Laser tear notch for single-use pouring into a shaker |
| Stand-up pouch with window | Bottom-gusseted pouch with a clear front viewing window | Pectin gummies, herbal adaptogens and daily vitamin packs | Top zipper, tear notches and window film |
| High-barrier foil mylar pouch | Opaque aluminum-lined pouch engineered against humidity | Hygroscopic amino acids, probiotics and mushroom extracts | Heat-seal flange, rounded corners and zipper |
Not sure which style fits?
Request a Quote →What size custom supplement pouch fits single-serve sachets, 30-day greens and 2 lb protein powders?
Dimensions are listed as outer Width × Height × Bottom Gusset in inches. Fluffy plant proteins and collagen take 20% to 30% more volume per pound than creatine or capsules. Leave 1.5 to 2 inches of headspace below the zipper for a scoop, desiccant and heat sealing. Whether you are comparing printed protein powder pouches, custom supplement bags, daily vitamin sachet packs, powder barrier stand up pouches or resealable nutraceutical pouches, we size the template to your exact container.
| Pouch size (W × H × G) | Typical supplement capacity | Common nutrition format |
|---|---|---|
| 3 × 4.5 in (flat, no gusset) | 5 to 15 g powder or 4 to 8 capsules | Single-serve electrolyte sachet or daily vitamin pack |
| 4 × 6 × 2 in | 25 to 40 g powder (1 scoop) | Single-serving whey or plant protein sample pouch |
| 5 × 8 × 3 in | 60 to 120 capsules or 60 gummies | Monthly subscription refill pouch for glass vitamin jars |
| 6 × 9 × 3.5 in | 8 to 12 oz (240 to 340 g) powder | 30-serving greens, pre-workout, BCAAs or electrolytes |
| 7.5 × 11 × 4 in | 14 to 16 oz / 1 lb (454 g) powder | 30-serving collagen peptides or meal-replacement shake |
| 9.5 × 13.5 × 4.75 in | 32 oz / 2 lb (907 g) powder | Standard 30-serving whey or pea protein stand-up bag |
| 11.5 × 16.5 × 5.5 in | 5 lb (2.27 kg) powder | Bulk gym protein or mass-gainer flat-bottom or gusset bag |
Have your inside dimensions ready? Request pricing across up to 3 quantities.
Request a Quote →How do I choose supplement pouches?
- Size for bulk density plus scoopPea protein and greens are much fluffier than creatine, and a 30 cc or 70 cc plastic scoop plus desiccant adds extra height.
- Pick a powder-resistant zipperFine powders settle into standard narrow zipper tracks during filling; a wide hook-to-hook powder zipper closes even when dusty.
- Match barrier to hygroscopic riskPre-workouts, citrulline and probiotics clump quickly in humid bathrooms, so pair them with foil or metallized multi-layer barriers.
- Keep the mouth wide for handsOn 1 lb and 2 lb protein bags, choose a wider, slightly shorter profile so customers can reach the last scoop without powder on their knuckles.
- Keep Supplement Facts above the foldPlace your FDA Supplement Facts box and barcode on the flat center back panel, at least 1.5 inches above the bottom gusset crease.
- Group flavors into one runKeep Chocolate, Vanilla and Berry in the exact same pouch dimensions so you can split one combined order across multiple flavors.
What are supplement pouches made of?
Which finishes can supplement pouches have?
Which zippers, tear notches and barrier features can I add to custom supplement pouches?
Supplement pouches specifications
| Spec | Options |
|---|---|
| Pouch styles | Stand-up pouch (bottom gusset), flat-bottom box pouch, 3-side-seal single-serve sachet, center-fin stick pouch |
| Barrier & inner liner | Food-contact inner heat-seal layer with foil/metallized, matte film, gloss film or kraft outer laminates on request |
| Printing | Full color (CMYK), Pantone color matching guaranteed, white ink underbase on kraft and metallic films |
| Finishes & extras | Matte, gloss, soft-touch, foil stamping, spot UV |
| Closures & features | Powder-resistant zipper, press-to-close zipper, child-resistant zipper on request, tear notches, rounded corners, hang holes |
| Size range | Custom width × height × gusset from 5 g single-serve sachets up to 5 lb bulk protein bags |
| Minimum order | Minimums depend on the product; we confirm yours with your quote; delivered within ±5% |
| Proofs & samples | Free digital proof and 3D mockup before payment; $50 sample kit or paid printed sample credited to order |
| Turnaround & shipping | 10-14 business days (rush 4-5 days); free shipping to all 50 states, worldwide DDP available |
Ready to quote your supplement pouches? Compare up to 3 quantities with a free 3D mockup.
Request a Quote →What do wellness and nutrition brands pack in custom supplement pouches?
Different supplement delivery forms require different barrier stacks, opening widths and seal strengths. Share whether your co-packer fills via rotary premade pouch machine, vertical form-fill-seal rollstock, semi-automatic auger filler or hand scoop, and our structural team will size the opening width, bottom gusset and top heat-seal band to match your production line.
Supplement pouches design ideas
Example designs with made-up brands. Your packaging is made to your design.
What are the most common custom supplement pouch mistakes?
Most supplement pouch errors come from skipping the scoop or picking a narrow zipper. Avoid these five pitfalls. When specifying supplement pouches with logo, branded supplement pouches, wholesale supplement pouches, bulk custom supplement pouches and personalized supplement pouches, avoid these common production mistakes
- Sizing a 2 lb pouch from dense whey isolate and discovering that fluffy pea protein overflows into the seal zone.
- Forgetting to add 1.5 to 2 inches of headspace for the plastic scoop, desiccant packet and auger dust clearance.
- Choosing a narrow single-track zipper on dusty greens or creatine powders instead of a wide powder-guard zipper.
- Extending the Supplement Facts table or barcode into the lower 1.5 inches of the back panel where the gusset curves.
- Applying full gloss or soft-touch lamination over the lot and expiration box so your co-packer's inkjet coder smudges.
Chat with a designer now
Share your logo, a sketch or an AI image. We'll rebuild every element cleanly onto your bag dieline and send a 3D mockup, free.
Made your design with AI?
Generated a concept in Google Gemini, ChatGPT, Claude or Midjourney? Send us your AI image: we rebuild every element onto your bag dieline and show you a 3D mockup before you pay, free.Custom printed supplement pouches vs rigid plastic tubs and labeled stock bags: how do they compare?
| Rigid plastic tubs / stock bags + stickers | Custom printed supplement pouches from CubitPack | |
|---|---|---|
| Warehouse & shipping space | Rigid HDPE tubs ship full of air and take pallet space | Pouches store flat before filling and mail lighter |
| Supplement Facts panel | Stick-on wrap labels wrinkle on curved plastic jugs | Printed edge to edge across front, back and gusset |
| Scoop ergonomics | Deep rigid jugs coat knuckles in powder | Sized to your exact width × height × gusset |
| Co-packer efficiency | Requires tub unscrambling, foil sealing and labeling | Arrives printed and zippered, ready to fill and seal |
| Prepress & lot zone | No heat-seal or lot-stamp clearance check | Free dieline with lot/expiry zone and 3D mockup |
Get custom supplement pouches sized to your product, with a free 3D mockup before you pay.
Request a Quote →Are supplement pouches safe and sustainable?
Food-contact inner barrier liners on request
Food-contact inner barrier liners and low-odor inks are available on request for direct powder, capsule and gummy contact through certified partner facilities. Certificates shared on request.Moisture-vapor and UV light protection
Multi-layer foil and metallized barrier laminates paired with heat-sealed seams help protect hygroscopic amino acids, greens and probiotics from humidity.Supplement Facts & lot-code clearance check
Before printing, our prepress team verifies that your Supplement Facts panel, barcode and lot/expiry stamp box sit clear of side seals, zippers and gusset folds.How do I order custom supplement pouches?
Tell us what you need
Size, quantities or AI conceptCompare volume pricing
Dedicated account managerApprove your proof
Digital proof + 3D mockupMade and shipped
Free to all 50 statesWhat affects the price of custom supplement pouches?
The price depends on four things, and every custom quote is free.
Pouch dimensions and style
A 2 lb or 5 lb protein bag uses more barrier film than a 30-serving greens pouch or sachetTotal order quantity
Setup spreads across the run, so per-pouch cost drops at higher quantity tiersBarrier laminate and finish
Aluminum foil barriers, soft-touch and foil stamping affect material costZipper type and flavor splits
Powder-resistant zippers, child-resistant closures and multi-flavor splits affect the quoteTo lower unit cost across Chocolate, Vanilla and Berry, keep every SKU at the exact same outer dimensions so you can combine them in one multi-design run. Enter up to three quantities in the quote form to compare price breaks. You never pay die or plate fees, your first order is 10% off, and we beat any written US competitor quote for the same specs. Buyers ordering custom size supplement pouches or whey, plant protein supplement pouches can compare up to three quantities in one quote.
10% off your first order.
Request a Quote →What do I need to send for a quote?
- The product and how many you need
- The inside size, or what goes in it
- A style, or ask us to suggest one
- Your logo or artwork (an AI image is fine)
- Pantone codes, if you have them
- Delivery ZIP code and the date you need it
Can I see a sample first?
Sample kit
Board and finish swatches, sample boxes, labels and bags. Credited to your first order.Digital proof + 3D mockup
See it before you payPrinted sample
Of your own designHow does shipping work?
- Free shipping to all 50 states
- Worldwide with DDP prices: duties and taxes included
- Blind and split shipping
- Damaged in transit? We reprint the damaged units free
Why brands choose CubitPack
Dedicated specialist
One account manager from quote to deliveryPantone guaranteed
Clearly off? We reprintReprint or refund
If we get it wrong, you chooseBBB accredited
A US business you can checkSupplement pouches questions
What size custom supplement pouch do I need for 1 lb or 2 lb of protein powder?
A 1 lb (454 g) collagen or protein powder typically fits a 7.5 × 11 × 4 inch stand-up pouch, while a 2 lb (907 g) whey or plant protein fits a 9.5 × 13.5 × 4.75 inch pouch. Always test fill volume with your scoop inside.
How do powder-resistant zippers stop protein and greens powders from clogging?
Standard press-to-close zippers have a single narrow groove that jams when fine powder dust falls inside. A powder-guard (hook-to-hook) zipper uses wide interlocking tracks that press shut cleanly even with powder residue on the seal.
What is the minimum order quantity for custom supplement pouches?
Minimums depend on the product; we confirm yours with your quote. Trial runs are reviewed case by case. Enter up to three quantities in the quote form to compare unit price breaks.
Are your custom supplement pouches suitable for direct powder and capsule contact?
Yes, food-contact inner barrier liners and low-migration inks are available on request for direct contact with dietary powders, capsules and gummies through certified partner facilities. Certificates are shared on request.
Can I combine multiple supplement flavors in a single order?
Yes. When your Chocolate, Vanilla and Berry pouches share the exact same outer dimensions, style and barrier material, choose 2 designs or 3+ designs in Step 2 of the quote form and list the quantity per flavor.
Where should the Supplement Facts panel and lot code go on a pouch dieline?
Place the Supplement Facts box, ingredients and barcode on the flat center of the back panel, at least 1.5 inches above the bottom gusset crease. We also mark a zone for your co-packer's lot and expiry stamp.
Can you make single-serve electrolyte sachets AND matching retail boxes?
Yes. We produce flat 3-side-seal single-serve sachets alongside matching custom supplement boxes, tear-strip dispenser cartons and subscription mailers under one account manager so your Pantone colors match across every item.
How much headspace should I leave for an auger filler and measuring scoop?
Leave 1.5 to 2 inches of unfilled headspace between the settled powder line and the bottom of the zipper track. That keeps airborne powder out of the top heat-seal jaws and gives room for the scoop.
Do you offer child-resistant zippers for high-potency gummies or supplements?
Child-resistant press-and-slide or dual-track zippers are available on request for supplement pouches. Share your target requirements in the quote notes so we can match the closure.
How long do custom supplement pouches take to produce and ship?
Standard production takes 10 to 14 business days after digital proof approval and payment. Rush production in 4 to 5 business days is quoted per order. Standard shipping to all 50 US states is always free.
Still have a question? Ask a packaging specialist.
Request a Quote →Supplement pouches terms, explained
- Powder-guard zipper
- Wide hook-to-hook fastener that seals cleanly through fine powder dust
- Hygroscopic powder
- Ingredient (like citrulline or greens) that absorbs room moisture and clumps
- WVTR & OTR
- Water Vapor and Oxygen Transmission Rates measuring film barrier protection
- Headspace
- Unfilled upper zone below the zipper for the scoop and dust-free heat sealing
- 3-side-seal sachet
- Flat single-serve packet sealed on three sides with a fourth open edge for filling
- Bottom gusset
- Folded base panel that expands so a filled stand-up pouch stands upright
More for your supplements packaging
Learn more
Get your supplement pouches price
One dedicated account manager prepares pricing across up to 3 quantities.
- Free design & AI-to-print studio + 3D mockup
- No die or plate charges · 4–5 day rush available
- Free shipping to all 50 states
- 10% off your first order
- Reprint or refund if we get it wrong
Every CubitPack service fact on this page comes from our confirmed offers (10-14 business day turnaround, rush in 4-5 days, free design help, no die or plate charges and free 50-state shipping) and was verified by a packaging specialist. Pouch capacity benchmarks account for dietary powder bulk density (0.35 to 0.65 g/cm3), scoop displacement and heat-seal headspace. Spot an error? Let us know and we will fix it. Tell us if something looks wrong.
Sources
- All CubitPack offers, turnaround (10-14 business days, rush 4-5), free design help, no die or plate charges, free shipping, Pantone guarantee, food-safe materials on request and $50 sample kit
- Supplement Facts panel placement, typography legibility and net quantity statement layout on flexible pouches
- Standard US protein, greens and capsule refill pouch dimensions and powder-resistant zipper designs
What changed
- October 22, 2026: First published.
- October 22, 2026: Updated specifications, terminology, and verified source links.